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> <a href='/style/fczlyyal/'>客戶(hù)應用案例</a> > 汽車(chē)零部件研發(fā)廠(chǎng)家工藝廢氣VOC治理項目 </div> </div> <div id="geauhdo" class="ninfoto">  <link rel="stylesheet" type="text/css" href="http://ujianfei.com/static/css/jquery.jqzoom.css" /> <script type="text/javascript" src="http://ujianfei.com/static/js/jquery.jqzoom-core.js"></script> <script type="text/javascript"> $(document).ready(function() { $('.jqzoom').jqzoom({ zoomType: 'standard', lens:true, preloadImages: false, alwaysOn:false, zoomWidth: 320, zoomHeight: 250 }); }); </script> <div id="brdq7xk" class="product_detail" id="pd1"> <h6 style="text-align: center;"><strong>? <span style="font-size: 24px;color: #333">汽車(chē)零部件研發(fā)廠(chǎng)家工藝廢氣VOC治理項目</span></strong> <p class="smal-hide"><span>發(fā)布時(shí)間：2019-11-15 08:41</span> <span>點(diǎn)擊：<script src="/hyhb/count.php?view=yes&aid=762&mid=1" type='text/javascript' language="javascript"></script></span></p> </h6> <div id="2x1lgt7" class="wznr"><div> <h1> <img alt="" src="/uploads/allimg/191108/1-19110P92HM50.jpg" style="width: 750px; height: 600px;" /><br /> 一．項目概況</h1> 某轉向系統有限公司在發(fā)展經(jīng)濟的同時(shí)，對環(huán)境保護也非常重視，為響應當地的環(huán)保要求，公司決定對車(chē)間排放的VOCs進(jìn)行治理，排放廢氣達到目前環(huán)保要求。<br /> 車(chē)間排出的廢氣主要濕淬火工藝中切削液產(chǎn)生的有機揮發(fā)性物質(zhì)，處理后達到上海市《大氣污染物綜合排放標準》（DB31/933-2015）。<br /> <h1> 二．工程范圍及內容</h1> 根據現場(chǎng)實(shí)際情況，工程范圍為：車(chē)間內現有廢氣排放口至末端廢氣處理系統排放煙囪。內容為：廢氣污染源的調查、廢氣治理設備和安裝、電氣安裝等。廢氣治理工程中的土建（包括設備基礎、墻面開(kāi)洞及修復等）、至設備區的公用工程管線(xiàn)、一次電等外圍事項由業(yè)主方負責實(shí)施。<br /> <h1> 三．設計依據</h1> <strong>3.1</strong><strong>設計依據</strong><br /> 1.業(yè)主提出的要求<br /> 2.業(yè)主提供的數據資料<br /> 3.《大氣污染物綜合排放標準》GB16297-1996<br /> 4.上海市《大氣污染物綜合排放標準》DB31/933-2015<br /> 5.《吸附法工業(yè)有機廢氣治理工程技術(shù)規范》（HJ2026-2013)<br /> 6.《上海市工業(yè)揮發(fā)性有機物治理和減排方案》（滬環(huán)保防[2015]325 號）<br /> 7.《三廢處理工程技術(shù)手冊廢氣卷》<br /> 8.以往同類(lèi)工程資料與經(jīng)驗<br /> <strong>3.2</strong><strong>設計原則</strong><br /> （1）確保廢氣處理后達到上海市標準；<br /> （2）立足國內，采用先進(jìn)技術(shù)，經(jīng)濟可行的處理工藝，降低工程投資及處理成本，并根據現有條件選擇處理工藝；<br /> （3）本著(zhù)節約的原則，充分利用場(chǎng)地，減少占地面積，降低工程改造和運行成本；<br /> （4）選用的設備高效、節能，并要求安全可靠，操作簡(jiǎn)單，維修方便，使用壽命長(cháng)；<br /> （5）妥善處理，避免二次污染；<br /> （6）選用的裝置保證有足夠的通用性。<br /> <h1> 四．工藝設計</h1> <strong>4.1</strong><strong>設計規模</strong><br /> 目前車(chē)間有兩根排風(fēng)管道，依據管徑可知每個(gè)支管*大排風(fēng)量為27,000m3/h，共54,000m3/h，車(chē)間溫度恒溫，約23℃，濕度≥60%。<br /> <strong>4.2</strong><strong>廢氣濃度</strong><br /> 根據業(yè)主方提供的資料，從車(chē)間排出的廢氣VOCs濃度約≤30mg/m<sup>3</sup>，排放到治理設備已常溫。<br /> <strong>4.3</strong><strong>處理后廢氣排放標準</strong><br /> 處理后，尾氣排放達到《上海市大氣污染物綜合排放標準》（DB31/933-2015），見(jiàn)表4-1。<br /> <strong>表4-1</strong><strong>污染源大氣污染物排放限值</strong><br /> <table align="center" border="1" cellpadding="0" cellspacing="0" width="554"> <tbody> <tr> <td style="width:57px;height:40px;"> 序號</td> <td style="width:104px;height:40px;"> 污染物</td> <td style="width:189px;height:40px;"> *高允許排放濃度限值mg/m<sup>3</sup></td> <td style="width:204px;height:40px;"> *高允許排放速率限值kg/h</td> </tr> <tr> <td style="width:57px;height:20px;"> 1</td> <td style="width:104px;height:20px;"> 非甲烷總烴</td> <td style="width:189px;height:20px;"> 70</td> <td style="width:204px;height:20px;"> 3.0</td> </tr> </tbody> </table> <div style="clear:both;"> </div> <strong>4.4</strong><strong>工藝設計</strong><br /> 該項目VOCs處理采用活性炭吸附工藝，*終按要求設置15m煙囪排放。如圖4-2為工藝流程圖。<br /> <br /> <strong>圖4-2</strong><strong>工藝流程圖</strong><br /> 有機廢氣通過(guò)離心風(fēng)機的作用下，通過(guò)干式過(guò)濾去除顆粒物，再進(jìn)入活性炭吸附床，氣體中的有機物質(zhì)被活性炭吸附而著(zhù)附在活性炭的表面，從而使氣體得以?xún)艋?，凈化后的氣體再通過(guò)風(fēng)機排向大氣。<br /> 活性碳采用高吸附效率的柱狀活性碳，吸附效率為8%~10%（溶劑質(zhì)量/活性碳質(zhì)量比）左右。<br /> 活性碳比重：約550kg/m<sup>3</sup><br /> 碳柱直徑：約4mm<br /> 吸附有機物效率：溫度30℃/濕度70%條件下≥99%<br /> 碘值：≥900mg/g<br /> 裝填量：6.12m<sup>3</sup>（質(zhì)量3,370kg）<br /> 通過(guò)碳層風(fēng)速：≈0.8m/s<br /> 活性碳箱為防水，材質(zhì)選用S304不銹鋼。為了節省設備空間，采用內外套層結構?；钚蕴紡膫确竭M(jìn)風(fēng)口進(jìn)入箱體后自?xún)蓚忍紝油ㄟ^(guò)，再從箱體上部出風(fēng)口排出箱體。<br /> <br /> 設備上部設有4個(gè)裝料口，下部設有4個(gè)卸料口，以便進(jìn)行活性碳的更換。在設備側面設有檢修門(mén)，方便進(jìn)入設備進(jìn)行維護檢修。<br /> 活性碳裝載空間周?chē)跃W(wǎng)狀隔柵隔開(kāi)，單側裝碳厚度400mm，共2側。<br /> 設備設有底座支撐，方便卸料時(shí)將活性碳倒入廢棄桶，保持環(huán)境衛生清潔。<br /> 設備設有接地，避免因可能的靜電造成風(fēng)險。<br /> 設備尺寸：長(cháng)3,900mm×寬3,050mm×高4,350mm<br /> 設備材質(zhì)：S304不銹鋼，壁厚2mm<br /> 設備質(zhì)量：約1,670kg<br /> <br /> <h1> 五．電氣、自控設計</h1> <strong>5.1 </strong><strong>電氣設計</strong><br /> <h3> 5.1.1 設計依據</h3> 設計工藝對設備運行的要求。<br /> 廢氣凈化處理單元運行要求。<br /> <h3> 5.1.2 設計范圍</h3> 電氣設計依據參照《民用建設電氣設計規范》(JGJ/T16-1992)，《低壓配電設計規范》(GB50054-95)。本工程電氣設計范圍為廢氣處理系統內的供配電，具體包括：<br /> （1）電纜敷設設計；<br /> （2）供電系統接地設計；<br /> （3）主要電氣設備設計等。<br /> <h3> 5.1.3電氣設計</h3> <strong>1.</strong><strong>電纜敷設</strong><br /> 電纜比較集中的主干線(xiàn)采用電纜溝敷設或電纜橋架架空敷設，電纜較少而又分散的地方采用電纜直接埋地或穿預埋管敷設。<br /> <strong>2.</strong><strong>接地方式</strong><br /> 所有電氣設備、非金屬外殼均應可靠接地，所有進(jìn)出建筑的的工藝管道在入戶(hù)處應與本裝置接地系統相聯(lián)，接地電阻小于10Ω。<br /> <h1> 六．售后服務(wù)及保障措施</h1> <strong>6.1 </strong><strong>工程調試的技術(shù)服務(wù)</strong><br /> 本工程的技術(shù)服務(wù)內容包括：<br /> a.工程設計，包括設計方案編制，非標設備及標準設備選型、管路、概預算及設備、材料。<br /> b.設備安裝、現場(chǎng)技術(shù)指導，并解決現場(chǎng)施工實(shí)際技術(shù)問(wèn)題。<br /> c.系統工程調試，包括設備調試、開(kāi)車(chē)試運行。<br /> d.起草制訂操作規程和負責操作人員技術(shù)培訓。<br /> 人員技術(shù)培訓（包括上技術(shù)課，提供操作技術(shù)規范資料等），一般應由設計單位負責，設備技術(shù)培訓由設備提供方負責。通過(guò)技術(shù)培訓，使操作人員懂處理工藝，懂設備性能，懂操作技術(shù)，懂設備維修、保養和管理，會(huì )熟練操作，會(huì )排除一般性故障。確保廢氣處理工程（裝置）正常、穩定運行和處理后氣質(zhì)達到設計要求。<br /> 我們還將按照以下主要措施對項目管理人員提供培訓。<br /> ¨ 在工廠(chǎng)進(jìn)行不少于1個(gè)完整工作日的技術(shù)工人安全作業(yè)以及現場(chǎng)操作培訓。<br /> ¨ 在培訓技術(shù)后，在業(yè)主同意的條件下，對所有廢氣處理系統相關(guān)管理人員進(jìn)行專(zhuān)業(yè)培訓測試。<br /> <strong>6.2 </strong><strong>售后服務(wù)</strong><br /> 對于設備使用單位在設備運行中出現的故障，供應商應負有責任，在合同規定質(zhì)保期內（一年），因設備質(zhì)量引起的故障，供應商負責免費維修或更換部件或整機。如是使用方違反操作規范或其他原因造成的質(zhì)量事故，供應商也應負責維修和更換，費用由使用方承擔（只收取成本費）。在質(zhì)保期滿(mǎn)后，設備產(chǎn)生質(zhì)量故障，使用方應及時(shí)聯(lián)系，供應商熱情為買(mǎi)方服務(wù)，及時(shí)派員去使用現場(chǎng)查明原因，分析故障，及時(shí)修復或更換，費用由買(mǎi)方承擔。<br /> 一年后，定期回訪(fǎng)。為使用方所急，解使用方困難。全心全意為使用方服務(wù)。</div> <img 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