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src="http://ujianfei.com/static/picture/nindex2_1.jpg" >??? 蓄熱式催化燃燒技術(shù)（RCO） </div> <div id="dzzjpxr" class="nindexR1R"> 當前位置： <a href='http://.hk115-65.lfw.cn.comhttp://ujianfei.com'>主頁(yè)</a> > <a href='/style/VOCs/'>VOCs治理</a> > <a href='/style/crschsrjs/'>蓄熱式催化燃燒技術(shù)（RCO）</a> > 工業(yè)廢氣處理催化燃燒設備成套RCO吸附設備 </div> </div> <div id="bx7hltn" class="ninfoto">  <link rel="stylesheet" type="text/css" href="http://ujianfei.com/static/css/jquery.jqzoom.css" /> <script type="text/javascript" src="http://ujianfei.com/static/js/jquery.jqzoom-core.js"></script> <script type="text/javascript"> $(document).ready(function() { $('.jqzoom').jqzoom({ zoomType: 'standard', lens:true, preloadImages: false, alwaysOn:false, zoomWidth: 320, zoomHeight: 250 }); }); </script> <div id="pxphn5l" class="product_detail" id="pd1"> <h6 style="text-align: center;"><strong>? <span style="font-size: 24px;color: #333">工業(yè)廢氣處理催化燃燒設備成套RCO吸附設備</span></strong> <p class="smal-hide"><span>發(fā)布時(shí)間：2020-09-17 13:54</span> <span>點(diǎn)擊：<script src="/hyhb/count.php?view=yes&aid=2113&mid=1" type='text/javascript' language="javascript"></script></span></p> </h6> <div id="ztvbhpj" class="wznr"><div> 催化燃燒裝置（RCO）RCO，是指蓄熱式催化燃燒法，英文名為“Regenerative Catalytic Oxidation Oxidition”。催化燃燒法是在催化劑的作用下，將VOCs在200~400℃的低溫條件下分解為CO2和H2O，是凈化碳氫化合物廢氣，消除惡臭的有效手段之一。RCO技術(shù)已成為VOCs控制的主流技術(shù)。但關(guān)鍵問(wèn)題在于如何提高催化劑的活性和穩定性，提高催化劑適用性，以及降低催化劑成本。RCO作用原理是：首先是催化劑對VOC分子的吸附，提高了反應物的濃度，其次是催化氧化階段降低反應的活化能，提高了反應速率。借助催化劑可使有機廢氣在較低的起燃溫度下，發(fā)生無(wú)氧燃燒，分解成CO2和H2O放出大量的熱，與直接燃燒相比，具有起燃溫度低，能耗小的特點(diǎn)，某些情況下達到起燃溫度后無(wú)需外界供熱，反應溫度在200-400℃。</div> <div> 廢氣含有顆粒狀噴霧和蒸發(fā)出來(lái)的氣態(tài)有機溶劑污染物，為避免顆粒狀漆霧影響后續的活性炭吸附過(guò)程，尾氣先進(jìn)入干式預過(guò)濾處理裝置，將尾氣中的顆粒狀污染物截留下來(lái)，再進(jìn)入活性炭吸附床進(jìn)行吸附處理，廢氣中的氣態(tài)有機污染物被吸附在活性炭表面，而干凈的氣流沿管道高空排放。經(jīng)過(guò)一段時(shí)間的吸附，活性炭對污染物吸附達到一定的程度后，啟動(dòng)系統的活性炭脫附再生過(guò)程，將原來(lái)吸附在活性炭里的有機廢氣脫附出來(lái)，通過(guò)催化燃燒將氣態(tài)有機污染物轉化成二氧化碳和水蒸汽，經(jīng)處理后的氣流高空達標排放。</div> <div> 催化燃燒設備分在線(xiàn)和離線(xiàn)兩種形式：</div> <div> 所謂在線(xiàn)催化燃燒就是有機廢氣在風(fēng)機引力作用下進(jìn)入催化燃燒系統，首先經(jīng)過(guò)干式過(guò)濾器(標配)對其中的顆粒物進(jìn)行過(guò)濾，有機廢氣進(jìn)入活性炭吸附箱，廢氣分子被活性炭吸附、濃縮，干凈空氣進(jìn)入煙囪實(shí)現高空排放；隨著(zhù)活性炭趨于飽和，CO爐啟動(dòng)，對催化劑和爐內空氣進(jìn)行加熱，熱空氣經(jīng)補風(fēng)閥調溫后接入活性炭吸附箱，對活性炭進(jìn)行脫附，脫附的高濃度廢氣分子進(jìn)入CO爐，在催化劑的作用下發(fā)生無(wú)焰燃燒，實(shí)現高溫氧化分解，*終生成二氧化碳和水蒸氣排進(jìn)煙囪；部分高溫氣體繼續對吸附箱進(jìn)行脫附，如此循環(huán)；</div> <div> 在線(xiàn)型催化燃燒設備工作時(shí)，其中2個(gè)吸附箱處于吸附狀態(tài)，1個(gè)吸附箱處于備用狀態(tài)。當需要進(jìn)行脫附時(shí)，備用的箱體進(jìn)入吸附狀態(tài)，替換掉一個(gè)需要脫附的箱體，單獨進(jìn)行脫附。該箱體脫附完成后用以替換另一個(gè)需要脫附的箱體，從而實(shí)現活性炭箱體一直有2個(gè)處在吸附狀態(tài)，保持對有機廢氣的24小時(shí)在線(xiàn)處理。</div> <div> 所謂離線(xiàn)催化燃燒設備就是廢氣經(jīng)活性炭吸附后，將飽和的活性炭放置到高溫脫附箱內。關(guān)閉箱門(mén)，啟動(dòng)設備總開(kāi)關(guān)，設置反應時(shí)間。催化燃燒室內的加熱管起先工作，將溫度加熱到設置的溫度250℃后，風(fēng)機啟動(dòng)，熱風(fēng)進(jìn)入高溫脫附箱內，活性炭進(jìn)行脫附。通過(guò)管道有機廢氣進(jìn)入催化燃燒室，進(jìn)行無(wú)焰燃燒，放出熱量，生成二氧化碳和水，反應后的氣體經(jīng)換熱室進(jìn)行熱交換降低溫度后再經(jīng)阻火器后悔到管道內，當氣體溫度超過(guò)設置的溫度時(shí)，冷風(fēng)機補充冷風(fēng)，降低溫度后的氣體回到高溫脫附箱完成一次循環(huán)。</div> <div> 待處理的有機廢氣由風(fēng)管引出后進(jìn)入干式過(guò)濾器將顆粒物塵雜去除后進(jìn)入活性炭吸附床，根據風(fēng)量的大小確定吸附床數量（可為一吸一脫或多吸一脫），可通過(guò)閥門(mén)來(lái)切換，使氣體進(jìn)入不同的吸附床，該吸附床是交替工作的，氣體進(jìn)入吸附床后，氣體中的有機物質(zhì)被活性炭吸附而著(zhù)附在活性炭的表面，從而使氣體得以?xún)艋?，凈化后的氣體再通過(guò)風(fēng)機排向大氣。</div> <div> 吸附廢氣采用蜂窩狀活性碳；該產(chǎn)品具有強大的吸附性,其結構為多孔形蜂窩狀,具有孔隙結構發(fā)達,比表面積大,流體阻力小等優(yōu)點(diǎn),能有效地吸附廢氣中的苯、甲苯、二甲苯等有害物質(zhì)，易于清理，通風(fēng)效果好。由于含有機物質(zhì)（苯甲苯、二甲苯等）的氣體經(jīng)過(guò)活性碳時(shí)與表面產(chǎn)生強烈的混和，形成多級凈化過(guò) 程，提高了凈化效果，從而達到去除漆霧及有機物質(zhì)、保證環(huán)境不受污染的目的，保證廢氣排放符合國家GB16297-1996 《大氣污染物綜合排放標準》有關(guān)標準。</div> <div> 在催化燃燒過(guò)程中，催化劑的作用是降低活化能，同時(shí)催化劑表面具有吸附作用，使得反應物富集于表面。借助催化劑的作用使得廢氣在較低的起燃溫度條件下，發(fā)生無(wú)焰燃燒，并氧化分解為CO2和H2O，同時(shí)放出大量的熱能，從而達到去除廢氣中有害物質(zhì)的目的。催化劑是一種能改變化學(xué)反應速度，而在反應前后其本身的化學(xué)性質(zhì)沒(méi)有改變的物質(zhì)。催化劑通常是由催化活性材料和催化載體構成。催化活性材料一般是金屬或金屬氧化物。其中貴重金屬催化劑主要有鉑、鈀和釕等，普通金屬催化劑主要有銅、鉻、鎳、釩、錳、鐵、鈷等金屬及氧化物。催化載體是多孔材料，主要作用是使活性材料具有大的體表面積。催化載體分為金屬載體、陶瓷載體和炭纖維載體。</div> <div> 催化燃燒,催化燃燒設備,催化燃燒廢氣處理設備，催化燃燒設備應用新型活性炭（多為蜂窩炭或纖維炭）吸附濃縮低濃度的有機廢氣，吸附接近飽和后引入熱空氣加熱活性炭，使有機廢氣脫附出來(lái)進(jìn)入催化燃燒床進(jìn)行無(wú)焰燃燒凈化處理，熱氣體在系統中循環(huán)使用或增設二級換熱器進(jìn)行熱能回收。該法將低濃度的有機廢氣通過(guò)活性炭將其濃縮成高濃度的有機廢氣再通過(guò)催化燃燒徹底凈化。該法吸取了吸附法和催化燃燒法的優(yōu)點(diǎn)，克服了各自單獨使用的缺點(diǎn)，是目前國內治理有機廢氣的成熟、實(shí)用的方法。</div> <div> 離線(xiàn)型催化燃燒設備工作時(shí)，其中2個(gè)吸附箱處于吸附狀態(tài)，沒(méi)有處于備用狀態(tài)的吸附箱。當需要進(jìn)行脫附時(shí)，吸附箱必須停止吸附狀態(tài)，依次進(jìn)行脫附。該箱體脫附完成后繼續進(jìn)行吸附，適合不連續排放廢氣的工礦使用。</div> <div> 熱交換器（催化燃燒爐）：將有機氣體分解后的熱能和廢氣源冷氣流進(jìn)行冷熱交換，置換熱能，提高廢氣源的溫度。當廢氣濃度達到一定值時(shí)，通過(guò)熱交換器的作用，可以保證設備在無(wú)運行功率（或低功率）的狀態(tài)下正常運轉，是催化凈化裝置中對廢氣源進(jìn)行第*次溫度提升裝置，也是設備中節能設施之一；通過(guò)熱交換器內部對氣流的合理控制，使交換器的效率保證在 60%以上。結構采用不銹鋼沖壓成板式換熱器，合理的布置，使冷熱氣流全面接觸，能量進(jìn)行全面置換。</div> <div> 預熱室：廢氣源在進(jìn)入催化燃燒室之前，經(jīng)溫度檢測儀檢測，溫度達不到催化反應的條件，由布置在預熱室內的電加熱系統進(jìn)行溫度的第二次提升；電加熱組件為紅外線(xiàn)加熱管，由固定絕緣板固定，維護更換十分方便。</div> <div> 催化反應室：采用不銹鋼焊接,頂部裝有防爆裝置,防止催化反應室分成二級設計,內有均流板和導流板, 催化劑采用交錯擺放,達到溫度條件的有機廢氣進(jìn)入第*級催化反應室反應；分二級反應的好處是當 T3 傳感器檢測到反應溫度較高時(shí)馬上減小進(jìn)氣濃度,避免二級催化劑溫度過(guò)高,，內裝蜂窩狀催化劑交錯擺放，提高廢氣的凈化效率.</div> <div> 催化燃燒設備主要由活性炭吸附裝置+催化燃燒器兩大部分組成，即吸附濃縮—催化燃燒法。催化燃燒設備采用雙氣路或者多氣路連續工作，所設計的活性炭吸附裝置可交替使用，一個(gè)催化燃燒室。</div> <div> 催化燃燒設備在工作時(shí)先將有機廢氣用活性炭吸附，當活性炭達到吸附飽和時(shí)停止吸附操作，然后在80~120℃的溫度范圍內使活性炭發(fā)生脫附；脫附下來(lái)的有機物濃度較原來(lái)提高幾十倍并送入催化燃燒室進(jìn)行催化燃燒反應，在貴金屬催化劑表面于200～350℃條件下進(jìn)行催化氧化反應，使其轉化為無(wú)害的CO2和H2O。<br /> <img alt="" src="/uploads/allimg/200917/1-20091G35531J0.jpg" style="width: 750px; height: 363px;" /></div> <div> 催化燃燒反應是一個(gè)放熱反應，這些反應后的熱量通過(guò)熱交換作用，將溫度進(jìn)行截留再利用。所以催化燃燒設備比較節能，它只消耗風(fēng)機的功率。再生后的活性炭可用于下次吸附；在其中一個(gè)吸附床進(jìn)行脫附時(shí)控制系統可自動(dòng)打開(kāi)另一個(gè)吸附床繼續進(jìn)行有機廢氣的吸附工作，這樣兩臺或者多臺吸附床切換運行可實(shí)現大工作量的連續廢氣處理作業(yè)。</div> <div> 產(chǎn)品技術(shù)性能與特點(diǎn)：</div> <div> 3.1采用吸附濃縮與催化燃燒相結合方法制作的本裝置，原理先進(jìn)，外形美觀(guān)，結構獨特，性能穩定，安全可靠，節能省力，操作、維修方便。</div> <div> 3.2本裝置凈化效率高，且不會(huì )產(chǎn)生二次污染，凈化效率經(jīng)中國環(huán)境科學(xué)研究院大氣環(huán)境研究所檢測，其結果為：苯>96%；甲苯>98；二甲苯>99%；臭氣>92%。</div> <div> 3.3 本吸附箱具有炭層多，分布均勻、穩定、氣流壓降小，吸附性能好的優(yōu)異性能，活性炭為蜂窩。</div> <div> 3.4 吸附器工作為2套吸附運轉，吸附床再生脫附后切換到正常吸附工作。 </div> <div> 3.5催化燃燒器裝填的是催化劑，具有阻力小，活性高，穩定性好的特點(diǎn)，當有機廢氣濃度達到2000PPM（如甲苯）時(shí)，就可維持自燃。催化燃燒器轉換效率高，性能穩定。</div> <div> 3.6、利用余熱，節能顯著(zhù)，本裝置中活性炭脫附再生，均以熱空氣作為解吸介質(zhì)，而此熱氣流均來(lái)自于系統內催化燃燒后的余熱。脫附后的濃縮有機廢氣再進(jìn)入催化燃燒器進(jìn)行凈化處理，不需另加能源，運行費用大大降低。就同樣的處理量而言，約為傳統催化燃燒法的十分之一左右，活性炭吸附的五分之一。</div> <div> 3.7、本裝置整個(gè)系統自動(dòng)化操作，運行操作十分方便。主要表現在：</div> <div> 3.7.1．催化燃燒加熱部分為自動(dòng)。脫附時(shí)由設在吸附箱內的溫度檢測儀信號反饋來(lái)實(shí)現脫附溫度自動(dòng)控制。</div> <div> 3.7.2．吸附箱飽和時(shí)，由氣動(dòng)來(lái)實(shí)現自動(dòng)關(guān)閉風(fēng)閥，自動(dòng)開(kāi)啟催化燃燒裝置及其脫附風(fēng)機，實(shí)現整個(gè)設備的自動(dòng)化。</div> <div> 3.7.3. 吸附箱吸附及脫附為全自動(dòng)控制。</div> <div> 3.8、本設備中的控制柜（屏）均采用安全可靠，性能穩定的電氣元件和線(xiàn)路構成，溫度的調節、工作狀態(tài)的控制均由電器自動(dòng)執行，故本裝置操作簡(jiǎn)便，運行狀態(tài)穩定。</div> <div> 3.9 風(fēng)機采用變頻控制，以調節風(fēng)量，使之風(fēng)管內保持微負壓狀態(tài)。</div> <div> </div> </div> <p 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