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</div> <div id="mewmqgm" class="nindexR"> <div id="ce2ycgk" class="nindexR1"> <div id="0gkasyq" class="nindexR1L"><img src="http://ujianfei.com/static/picture/nindex2_1.jpg" >??? 行業(yè)新聞 </div> <div id="2kaquye" class="nindexR1R"> 當前位置： <a href='http://.hk115-65.lfw.cn.comhttp://ujianfei.com'>主頁(yè)</a> > <a href='/style/hyzx/'>環(huán)亞資訊</a> > <a href='/style/hyxw/'>行業(yè)新聞</a> > 煙臺環(huán)保公司給您分析布袋除塵器糊袋問(wèn)題及處理方法 </div> </div> <div id="kogwasm" class="ninfoto">  <link rel="stylesheet" type="text/css" href="http://ujianfei.com/static/css/jquery.jqzoom.css" /> <script type="text/javascript" src="http://ujianfei.com/static/js/jquery.jqzoom-core.js"></script> <script type="text/javascript"> $(document).ready(function() { $('.jqzoom').jqzoom({ zoomType: 'standard', lens:true, preloadImages: false, alwaysOn:false, zoomWidth: 320, zoomHeight: 250 }); }); </script> <div id="uaswag0" class="product_detail" id="pd1"> <h6 style="text-align: center;"><strong>? <span style="font-size: 24px;color: #333">煙臺環(huán)保公司給您分析布袋除塵器糊袋問(wèn)題及處理方法</span></strong> <p class="smal-hide"><span>發(fā)布時(shí)間：2019-09-06 13:08</span> <span>點(diǎn)擊：<script src="/hyhb/count.php?view=yes&aid=987&mid=1" type='text/javascript' language="javascript"></script></span></p> </h6> <div id="wmq200e" class="wznr"><div> 1 糊袋現象的概述</div> <div> “糊袋” 是除塵布袋在長(cháng)期的運行或停運過(guò)程中，油性或高濕度物質(zhì)與濾料發(fā)生接觸的工況下，粉塵在除塵布袋過(guò)濾面或濾料內部凝聚、黏附或結殼且無(wú)法被在線(xiàn)清灰系統有效清除，造成運行阻力大幅升高的現象。其是導致除塵布袋失去功效的原因之一。</div> <div> <img alt="" src="/uploads/allimg/190906/1-1ZZ61311315B.png" style="width: 545px; height: 448px;" /></div> <div> 布袋糊袋后，灰塵致密地覆蓋在濾袋表面，使得濾料的有效過(guò)濾面積大幅減小，濾材的透氣量急劇下降，運行阻力變得很高，造成引風(fēng)機的負荷增加、能耗上升，嚴重的甚至會(huì )使引風(fēng)機不堪重負而無(wú)法運轉。同時(shí)，除塵布袋的壓降居高不下，使得在線(xiàn)清灰系統頻繁清灰，不但需要消耗大量的壓縮空氣，而且會(huì )造成濾料的機械強度降低，使用壽命大大縮短。因此，如果除塵布袋長(cháng)期在糊袋狀態(tài)下運行，生產(chǎn)企業(yè)將不得不為系統的運行付出更高昂的運行成本。如果糊袋問(wèn)題得不到及時(shí)有效的解決，企業(yè)將不得不整批更換布袋。</div> <div> 2 糊袋形成的常見(jiàn)</div> <div> 原因及處理辦法</div> <div> 在實(shí)際工況中，引起糊袋的原因比較復雜。對于具體的案例，可從除塵器、濾材、運行控制及其他相關(guān)的因素入手來(lái)進(jìn)行分析，才能了解糊袋產(chǎn)生的真正原因，以便更好地減少糊袋現象的出現。</div> <div> 2.1 結露性糊袋</div> <div> <img alt="" src="/uploads/allimg/190906/1-1ZZ6131145O4.png" style="width: 521px; height: 426px;" /></div> <div> 結露性糊袋是指因為結露而引起的糊袋現象。當布袋除塵器的運行溫度低于露點(diǎn)時(shí)，就會(huì )結出液態(tài)水。液態(tài)水與粉塵混合并聚集在濾袋表面，就會(huì )形成糊袋。結露現象與糊袋現象總是同時(shí)出現，對于此類(lèi)問(wèn)題，可以一起研究并加以預防。一般情況下，要求布袋除塵器的運行溫度必須高于結露點(diǎn)溫度，這樣布袋運行才會(huì )更為安全。</div> <div> 另一個(gè)引起結露的可能原因是脈沖清灰的壓縮空氣。壓縮空氣溫度一般遠遠低于除塵器運行溫度，在脈沖瞬間，低溫壓縮空氣會(huì )使濾袋上部的溫度迅速降低，當低于露點(diǎn)溫度時(shí)，就會(huì )導致該部位的濾袋外表面出現結露。隨著(zhù)壓縮空氣的下行，其對袋內空氣溫度的影響越來(lái)越小。一般除塵袋口以下 1m范圍內的糊袋現象較為嚴重。</div> <div> 要防止袋式除塵器濾袋結露糊袋，就必須保證壓縮空氣溫度高于露點(diǎn)溫度（25~35 ℃）。當除塵器用于處理高溫、高濕氣體時(shí)，應在入口處安裝溫度檢測報警裝置進(jìn)行監控，并在殼體外加裝巖棉等保溫材料進(jìn)行保溫。該水泥企業(yè)的磨內適宜溫度控制在50~110℃。</div> <div> 2.2 漏風(fēng)率變大</div> <div> 除塵器的漏風(fēng)率也是造成結露的可能因素。一般除塵器的漏風(fēng)率在1%~2%。但隨著(zhù)運行時(shí)間的延長(cháng)，漏風(fēng)率會(huì )有所升高。在負壓狀態(tài)下的袋式除塵器，如果泄漏會(huì )吸入大量外界空氣和霧氣，導致濾袋發(fā)潮，就會(huì )造成糊袋黏連現象，加大運行阻力。如果是在雨季，這種情況就會(huì )更加嚴重。</div> <div> 所以除塵器在安裝時(shí)，要求漏風(fēng)率應小于3％。除塵器的焊接質(zhì)量必須嚴格按照相應規范、標準實(shí)施。焊接完成后，采用煤油、熒光粉等進(jìn)行泄漏檢查，漏氣之處必須重新焊接。同時(shí)，還要排除沙眼等漏風(fēng)點(diǎn)。除塵器的檢查門(mén)必須采用橡膠條加以密封，并經(jīng)常檢查更換。仔細檢查各卸料器和法蘭，做好密封。減少除塵器漏氣量，可以有效保護濾袋，避免糊袋的發(fā)生，確保設備在較低阻力下平穩運行。整個(gè)除塵系統停機前，風(fēng)機應繼續運行，以將系統中的濕氣全部排出。</div> <div> 2.3 黏結性糊袋</div> <div> <img alt="" src="/uploads/allimg/190906/1-1ZZ613115JX.png" /></div> <div> 黏結性糊袋主要是指由于粉塵黏附性比較大，雖然沒(méi)有發(fā)生結露現象，但是粉塵仍然黏附在纖維表面，導致在線(xiàn)清灰系統無(wú)法將其清除下來(lái)。黏結性糊袋的原因可能來(lái)自于以下一些情況。</div> <div> 一是粉塵本身（比如油性顆粒、脫硝生成的硫酸銨、脫硫使用的硝石灰等）的黏性比較大，當其與濾料纖維接觸時(shí)，因分子間作用力比較強而造成黏結。</div> <div> 二是有些粉塵黏附性并不強，但是其可以吸收煙氣中的水分并發(fā)生重結晶化學(xué)反應，生成新的水硬的物質(zhì)或結晶物（比如水泥熟料、脫硫的生成物硫酸鈣），形成的“結殼”覆蓋在濾料表面。即使粉塵本身沒(méi)有黏性，但如果粉塵顆粒較細，并且含水量比較大，粉塵也很容易均勻吸附在濾料表面，形成一層“浮灰”。其附著(zhù)力并不很強，但很難清除，隨運行時(shí)間延長(cháng)，“浮灰”會(huì )越積越厚。目前，這種情況的糊袋，主要采用人工清理或水洗等方式進(jìn)行處理。但其存在拆裝繁瑣，濾袋和袋籠易損壞，施工周期長(cháng)和易造成二次污染（水污染）等問(wèn)題。國內也有些廠(chǎng)家提供此類(lèi)服務(wù)，但需時(shí)較長(cháng)，而且無(wú)法避免處理中布袋的損壞與水洗對濾料結構的破壞。</div> <div> 2.4 清灰過(guò)程不到位</div> <div> 脈沖袋式除塵器一般采用壓縮空氣進(jìn)行噴吹清灰。壓縮空氣含有較多油、水等雜質(zhì)，如不經(jīng)凈化直接噴入濾袋內，會(huì )使濾袋受污受潮導致結露糊袋。如果除塵器處理的是高溫、高濕氣體，一旦噴入溫度較低的壓縮空氣，就易在濾袋表面產(chǎn)生結露，黏附大量粉塵造成糊袋。為避免壓縮空氣中的油和水等雜質(zhì)導致濾袋糊袋板結，必須制定并實(shí)行相應工作制度：</div> <div> （1）每天打開(kāi)儲氣罐、脈沖閥分氣包等排氣排污閥門(mén)以排除油水污物；</div> <div> （2）在高壓氣罐前安裝空氣加熱器，使壓縮空氣先進(jìn)行脫水和升溫后再?lài)娙霝V袋進(jìn)行清灰。</div> <div> 同時(shí)，脈沖時(shí)間短、周期長(cháng)會(huì )導致布袋上的灰塵未全部清除即進(jìn)入循環(huán)過(guò)濾狀態(tài)，導致阻力很快升高，通風(fēng)量減少，粉塵清理不及時(shí)，造成糊袋黏連現象。對于該企業(yè)布袋除塵器而言，脈沖閥噴吹時(shí)間（清灰過(guò)程）可以在0.05~0.50s區間進(jìn)行調整，同一位置的清灰周期大概為5~10min。</div> <div> 2.5 結構性糊袋</div> <div> <img alt="" src="/uploads/allimg/190906/1-1ZZ6131210335.png" style="width: 522px; height: 309px;" /></div> <div> 除塵器設計及相關(guān)部件結構引起的糊袋和操作不當造成的糊袋可以歸類(lèi)為結構性糊袋。</div> <div> 一是濾料結構不合理。有些濾料由于針刺密度不夠，過(guò)濾面纖維比較疏松，細小的粉塵容易進(jìn)入濾料內部并駐留其中。粉塵在內部堆積到一定的程度，再加上煙氣中水蒸汽的影響，會(huì )逐漸形成由內而外的堵塞。因此，在選用布袋時(shí)，必須針對尾氣特性合理分級選用，并且對濾料進(jìn)行疏水性處理，對表面進(jìn)行燒毛和壓光處理。</div> <div> 二是濾袋配合度不夠。脈沖清灰實(shí)際上是利用脈沖氣流與二次氣流對濾袋的沖擊，使濾袋由上向下在緯向出現形變，形變的慣性和濾袋與籠骨的碰撞在表面粉塵層造成“雪崩效應”，從而清除表面灰塵。清灰效果很大程度上取決于形變慣性的大小和濾袋與籠骨碰撞的強度。實(shí)際應用中，由于濾袋緯向尺寸過(guò)小或使用中濾料熱收縮程度太大等原因，經(jīng)過(guò)一段時(shí)間使用，濾袋“捆綁”在籠骨上無(wú)法分離。此時(shí)，脈沖清灰造成的濾袋形變變小，濾袋與籠骨碰撞烈度有限，表面粉塵無(wú)法有效清除。粉塵在濾袋表面長(cháng)期積累與板結，就可能造成糊袋。對于這種情況，需要在實(shí)際應用中根據經(jīng)驗進(jìn)行適當調整，選用合適的濾袋。</div> <div> 2.6 操作不當</div> <div> 此外，操作不當也是引起的糊袋原因之一。比如在開(kāi)關(guān)機（特別是長(cháng)時(shí)間停機前）時(shí)，未按正確程序進(jìn)行清灰操作。因此在開(kāi)機和關(guān)機過(guò)程中（特別是長(cháng)時(shí)間停機），必須嚴格按照開(kāi)關(guān)機指導規范進(jìn)行程序化操作。在除塵系統停止運行之前，把除塵器內的濕氣體完全排出，換上干燥的空氣，以防止結露。</div> <div> 另外，在運行過(guò)程中出現鍋爐爆管等意外情況時(shí)，未對濾袋進(jìn)行正確處理與補救操作，也易引起糊袋。當發(fā)生爆管等意外情況時(shí)，大量的水蒸汽會(huì )進(jìn)入袋式除塵器，此時(shí)應及時(shí)將煙氣切換到旁路（如果有旁路通道），并及時(shí)修復爆管。對濾袋進(jìn)行在線(xiàn)強制清灰的同時(shí)，應開(kāi)啟風(fēng)機以排出除塵器內潮濕的氣體。</div> <div> <img alt="" src="/uploads/allimg/190906/1-1ZZ6131225P2.png" style="width: 505px; height: 353px;" /></div> <div> 3 結語(yǔ)</div> <div> 綜上所述，造成布袋除塵器糊袋的原因較多，在日常運行維護過(guò)程中應注意避免這些情況的發(fā)生，從源頭上避免濾袋糊袋。在除塵過(guò)程中，如果已經(jīng)出現糊袋現象，應及時(shí)進(jìn)行相關(guān)的應急處理，避免糊袋現象進(jìn)一步惡化。在水泥生產(chǎn)過(guò)程中，若對布袋除塵器加以科學(xué)的管理和維護，嚴格執行操作規范，能夠*大程度地減少及控制黏連現象，提高除塵效率，使布袋除塵器除塵效果得到*大化。</div> <div> </div> </div> <p id="cztz">版權聲明：本網(wǎng)注明來(lái)源為“環(huán)亞環(huán)?！钡奈淖?、圖片內容，版權均屬本站所有，如若轉載，請注明本文出處：http://ujianfei.com 。同時(shí)本網(wǎng)轉載內容僅為傳播資訊，不代表本網(wǎng)觀(guān)點(diǎn)。如涉及作品內容、版權和其它問(wèn)題，請與本網(wǎng)站聯(lián)系，我們將在及時(shí)刪除內容。</p> <p><br></p> <span id="kauaekc" class="czt"> <li id="tjyd"> 推薦閱讀：<a class="czt" href="/style/hyxw/2021/0524/2379.html">我國該如何實(shí)現碳中和？以下四條路徑或許是個(gè)辦法</a> </li> </span> <div id="kagwc0u" class="page" id="qhfy">上一篇：<a 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